Gestetner F540 AE01-1086 Replacement Diagrams Upper Hot Roller

Gestetner F540 AE01-1086 Replacement Diagrams Upper Hot Roller

Below you will find the illustrated Gestetner F540 AE01-1086 Replacement Diagrams for the Upper Hot Roller. Also, you will find links to order in a replacement hot roller if you decide it’s time to get one on order. Now, if you want to perform the whole PM on the fuser then find the article under this machine to get the information about that repair.

Compatible Part Numbers : AE01-1086, AE01-1061, C2114-7780, AE011086, AE011061

Reasons to replace the Gestetner F540 AE01-1086

1. Ghosting – Ghosting develops when the impression or text on the top or side of the sheet is observed further down or across the page washed out. This issue ordinarily develops once toner has piled up on the outer layer of the hot roller and causes the hot roller to function like a printing press, reproducing the impression down the sheet. This is inclined to develop in the middle of the hot roller and is commonly easy to tell because of the build up on the surface is easy to discover.

2. Wrinkling or Creased Paper – This may be a number of things but one of them is the hot roller. Toner accumulation can lead to wrinkling paper as the paper adheres to the hot roller and does not feed thru uniformly. Additionally, profound marks in the hot roller surface can lead to creases and indents in the pieces of paper. This problem usually tends to materialize when the pick fingers bite into the coating and after some time the deterioration piles up and gets significantly worse.

3. Jamming in the fuser – One more situation that can be caused by several things but generally this is the end outcome of the previous symtoms not being taken care of when they start to show up and this is the end result when the element literally breaks down.

The best method to investigate the hot roller out is simply to open up the jam removal cover on top of the fuser. You have two rollers throughout the component. One is rubber and spongy, the pressure roller, and the other is hard and made out of metal, the hot roller. Open it up and look for scratches on the surface, build up of toner, or discolorization.

Gestetner F540 AE01-1086 Replacement Diagrams Upper Hot Roller

1. Gestetner F540 FUSING UNIT
CAUTION : Before handling the fusing unit, make sure that the unit is cool enough. The fusing unit can be very hot.
1. Copy tray

2. Open the right door.
3. Connector cover (A) (! x 1)
NOTE: When reinstalling, attach the ground wire.
4. Fusing unit (B) (! x 2, ” x 4)

2. Gestetner F540 EXIT SENSOR
1. Fusing unit
2. Exit sensor (A) (” × 1)

CAUTION: Do not damage the hot roller stripper pawls and the tension springs.
1. Fusing unit
2. Separate the fusing unit into two sections: the hot roller section (A) and the pressure roller section (B)
NOTE: After removing the screws, lower the pressure roller section about halfway and then slide it toward the front side to detach it.
3. Support rollers (C)
4. Hot roller stripper pawls (D)
NOTE: Remove the spacer (E) if you are removing the hot roller assembly

5-6. Gestetner F540 HOT ROLLER & FUSING LAMP
CAUTION: Do not touch the fusing lamp and rollers with your bare hands.
1. Hot roller stripper pawls and spacers
2. Hot roller assembly (A) (! x 2)
3. Fusing lamp (B)
NOTE: When reassembling, check that the direction of the fusing lamp is correct (C)(D).
4. Hot roller (C) (2 C-rings, 1 spacer, 1 gear, 2 bushings, 1 cover (D))
Reassembling Use caution:
• The fusing lamp is positioned correctly.
• The fusing lamp does not touch the internal part of the hot roller.
Also, make sure you put the fuser bushings on the right direction. I just worked on a machine that somebody else had rebuilt the fuser and it was making a horrible screeching noise because the previous tech had put the bushings on backwards.

We can stop here because we aren’t replacing the other parts. Now if you do decide you need to replace the other parts then check out the fuser PM kit article for this machine.

Gestetner F540 AE01-1086 Replacement Diagrams Upper Hot Roller

OK, the Gestetner F540 AE01-1086 Replacement Diagrams job is not the easiest thing to do in the world but there are worst repairs I have done. The main thing is to take your time and follow the instructions.


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