Gestetner DSM416 AE011086 Installation Tips Upper Hot Roller

Gestetner DSM416 AE011086 Installation Tips Upper Hot Roller

Below you will find the illustrated Gestetner DSM416 AE011086 Installation Tips for the Upper Hot Roller. Also, you will find links to order in a replacement hot roller if you decide it’s time to get one on order. Now, if you want to perform the whole PM on the fuser then find the article under this machine to get the information about that repair.

Compatible Part Numbers : AE01-1086, AE01-1061, C2114-7780, AE011086, AE011061

Reasons to replace the Gestetner DSM416 AE011086

1. Ghosting – Ghosting develops when the image or text on the top or side of the sheet is found further down or across the page washed out. This problem commonly happens when toner has amassed on the outer layer of the hot roller and can cause the hot roller to work like a printing press, reproducing the impression down the sheet. This is inclined to happen in the center of the hot roller and is normally easy to identify because of the accumulation on the surface area is easy to notice.

2. Wrinkling or Creased Paper – This may be a number of things but one of them is the hot roller. Toner build up can contribute to wrinkling paper as the paper sticks to the hot roller and doesn’t feed throughout uniformly. Likewise, serious marks in the hot roller layer may cause creases and indents in the pieces of paper. This issue tends to happen when the pick fingers bite into the outer layer and after a while the destruction piles up and gets increasingly worse.

3. Jamming in the fuser – Another situation that can be caused by a number of factors but normally this is the end result of the previous symtoms not being dealt with when they start to surface and this is the end result when the part literally breaks down.

The best way to check the hot roller out is simply to open up the jam removal cover on top of the fuser. You have two rollers inside the unit. One is rubber and spongy, the pressure roller, and the other is hard and made out of metal, the hot roller. Open it up and look for scratches on the surface, build up of toner, or discolorization.

Gestetner DSM416 AE011086 Installation Tips Upper Hot Roller

1. Gestetner DSM416 FUSING UNIT
CAUTION : Before handling the fusing unit, make sure that the unit is cool enough. The fusing unit can be very hot.
1. Copy tray

2. Open the right door.
3. Connector cover (A) (! x 1)
NOTE: When reinstalling, attach the ground wire.
4. Fusing unit (B) (! x 2, ” x 4)

2. Gestetner DSM416 EXIT SENSOR
1. Fusing unit
2. Exit sensor (A) (” × 1)

CAUTION: Do not damage the hot roller stripper pawls and the tension springs.
1. Fusing unit
2. Separate the fusing unit into two sections: the hot roller section (A) and the pressure roller section (B)
NOTE: After removing the screws, lower the pressure roller section about halfway and then slide it toward the front side to detach it.
3. Support rollers (C)
4. Hot roller stripper pawls (D)
NOTE: Remove the spacer (E) if you are removing the hot roller assembly

5-6. Gestetner DSM416 HOT ROLLER & FUSING LAMP
CAUTION: Do not touch the fusing lamp and rollers with your bare hands.
1. Hot roller stripper pawls and spacers
2. Hot roller assembly (A) (! x 2)
3. Fusing lamp (B)
NOTE: When reassembling, check that the direction of the fusing lamp is correct (C)(D).
4. Hot roller (C) (2 C-rings, 1 spacer, 1 gear, 2 bushings, 1 cover (D))
Reassembling Use caution:
• The fusing lamp is positioned correctly.
• The fusing lamp does not touch the internal part of the hot roller.
Also, make sure you put the fuser bushings on the right direction. I just worked on a machine that somebody else had rebuilt the fuser and it was making a horrible screeching noise because the previous tech had put the bushings on backwards.

We can stop here because we aren’t replacing the other parts. Now if you do decide you need to replace the other parts then check out the fuser PM kit article for this machine.

Gestetner DSM416 AE011086 Installation Tips Upper Hot Roller

OK, the Gestetner DSM416 AE011086 Installation Tips job is not the easiest thing to do in the world but there are worst repairs I have done. The main thing is to take your time and follow the instructions.


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